Copper Hot Line Clamp

Product Description:

RE Hot Line Clamps are cast with high conductivity aluminum alloy compatible with any aluminum or aluminum covered conductor.
An en closed compression spring on the eye screw thread in the clamp run provides vibration resistant connections.The Copper Hot Line Clamp is a durable and high-conductivity connector designed for overhead distribution systems and live-line applications. Manufactured from premium copper alloy, the clamp provides excellent electrical performance, stable current flow, and long-term resistance to corrosion. Its precision-formed body and serrated grooves ensure a secure grip on the conductor, making it ideal for hot line tapping and power distribution connections.

This hot line tap connector is engineered to maintain strong mechanical strength even under vibration, temperature variation, and heavy outdoor exposure. The design supports rapid installation on utility poles, enabling technicians to complete live-line work efficiently while ensuring a reliable and low-resistance connection.

Suitable for aluminum and copper conductors, the clamp is widely used in overhead distribution networks, utility pole hardware systems, and field maintenance operations, providing safe and consistent electrical performance for long-term service.

Features:

1. High strength aluminum alloy

2. Corrosion resistance

3. Good wire performance

4. Curved groove design

Product Advantages：

1. High conductivity copper alloy ensures low electrical resistance

2. Strong mechanical structure for stable overhead line performance

3. Anti-corrosion surface suitable for outdoor and coastal environments

4. Secure serrated grip prevents conductor slippage

5. Compatible with both copper and aluminum conductors

6. Designed for quick installation in live-line and distribution applications
   

Application Scenarios：

1. Live-Line Tapping for Overhead Distribution Networks:

Used for tapping a branch line from the main conductor without shutting down power.

Copper hot line clamps ensure low resistance and stable contact, ideal for city, rural, and industrial distribution upgrades.

2.Utility Pole Hardware Conductor Connections:

Installed on crossarms or pole hardware to secure conductors in overhead systems.

Its high mechanical strength supports reliable long-term operation.

3.Routine Maintenance and Emergency Line Repair:

Allows fast, reliable conductor connection during outages, storms, or emergency repairs.

Copper alloy material provides strong corrosion resistance in harsh environments.

4.CU–AL Conductor Transition Connection:

Designed to safely connect copper and aluminum conductors while preventing galvanic corrosion.

Ideal for old-to-new line transitions and network upgrades.

5.Industrial Distribution Systems:

Used in steel plants, chemical factories, and industrial parks where stable conductor connection is required.

Resistant to high temperature, vibration, and corrosive conditions.

6.Rural Electrification and Grid Renovation Projects:

Supports the construction and renovation of rural overhead distribution lines.

Easy installation reduces field labor time.

7.Urban Grid Expansion & Line Relocation:

Ideal for expanding existing overhead networks or relocating lines during municipal construction.

Compact design allows use in tight installation spaces.

8.Transformer Secondary Side Connections:

Used for tapping or connecting low-voltage secondary conductors from pole-mounted transformers.

Ensures stable high-current performance.

9.Solar Farm Overhead Wiring:

Provides reliable connection for overhead conductors within solar power systems.

Withstands high temperature and outdoor exposure.

10.Wind Farm Internal Distribution Lines:

Resists vibration caused by turbines and maintains stable conductor grip.

Suitable for harsh coastal or mountain wind environments.

Our advantages：

1. High quality thickened materials enhance product performance

2. Stainless steel base plate: corrosion-resistant, antioxidant

3. Bottom plate thickening: improving overall quality

4. 24-hour after-sales support

Parameter：

FAQ:

Q1: What conductor sizes are supported?

A: Multiple sizes are available, matching standard overhead distribution conductors.

Q2: Can the clamp be used for live-line installation?

A: Yes. It is specifically designed for safe and efficient hot line tapping operations.

Q3: Is the clamp suitable for outdoor and coastal use?

A: Yes. The copper alloy body provides excellent corrosion resistance in harsh environments.

Q4: Can it connect both copper and aluminum conductors?

A: Yes, the design supports CU-AL compatibility.

Q5: What is the expected service life?

A: With proper installation, the clamp provides long-term stable performance in outdoor conditions.